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PRODUCTIVITY IMPROVEMENTS COME AS STANDARD

 
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Configurable Andon Board

The traditional Approach

Production scoreboards and Andon boards displays have traditionally been a fairly basic and quite expensive addition to your lean manufacturing programme.  The data they display is usually fixed, and restricted to headings such as “Target” and “Actual”, limiting you to snapshot view of what’s currently happening on your shop-floor – once the display changes, the data is lost.

 

The new OEE IMPACT Andon Board with our user-friendly Andon Supervisor software , you can easily configure your displays to show whatever production data you think is relevant, ie. minutes of shift elapsed; minutes required to reach daily target; minutes behind target; TAKT time etc, and change the layout as often as you like.
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Using TAKT times to plan your production.

 

Enter your production requirements and the software will quickly calculate TAKT times and a production plan for your machines/lines that automatically takes account of planned down-time (ie. breaks etc).  A visual on-target indicator will let you know how you stand against target in real-time and you can also view a profile of progress throughout the shift.  The Score Board will display values such as; minutes of shift elapsed; minutes required to reach daily target; minutes behind target; TAKT time.

 

It’s not just a snapshot...


Unlike a traditional Andon Board, the data collected by our solution will be saved, and provide you with an historical summary report showing shift and daily/weekly performance, including TAKT times, targets, actual production achieved, rejects, downtime, etc.

You can drill down into this data to find out where your problem areas and production bottlenecks lie, decide on changes to your process and then check your summary reports to ensure that your results have improved—no data is ever lost.

Get rid of all your spreadsheets and the headache that goes with trying to produce management reports each month, and use this mechanism to quickly and easily pull out what you need.


will provide you with an historical summary report showing shift and daily/weekly performance, including TAKT times, targets, actual production achieved, rejects and down-time.

 

So, now you know how well or badly your production runs are going, but how do you know what to change if your results aren’t what you’d like them to be?  With the OEE IMPACT Andon Board, you can utilise the powerful software to find out where your problem areas and production bottlenecks lie, decide on changes to your process and then check your summary reports to ensure that your results have improved – data is never lost.

Go wireless…

Our flexible Andon solution offers a variety of ways to get data to your scoreboard. Our standard data collection terminals (Ethernet or wireless) can be installed at machine level and will pull data from your production process directly into our Supervisor software. Alternatively, we can provide you with WiFi button boxes that require no installation or cabling, can be positioned and moved wherever and whenever you like and provide a mechanism for an operator to call for help, flag a problem etc. Don’t let your system fall in to disuse just because you need to move a few machines around—move the button boxes too.


They can be configured to record any type of event you require; Downtime, Setup Required, Material Shortages, Help required ...

 

 

   

 

 

 

 

And when there’s a problem...


wouldn’t it be useful if your production process could automatically alert your staff to issues that need their attention, and then escalate alerts to senior staff when necessary? You can use our Andon solution to display alerts via your Andon scoreboard, as well as by other mechanisms including email, text message, pager, etc. With our Andon Supervisor software, you can create multi-step processes that allow your staff to react to situations as they occur.

 

Alerts can also be triggered automatically by an aspect of your production process:

A maintenance engineer is required
Material is required to restock your Kanban system
Your efficiency level has fallen below a given target
Your defect level has risen above a given threshold
A machine has broken down
A temperature/pressure/torque reading is out of tolerance


 

 

                           

 

SMS Message                                        Email                                Lamps / Horns

 

 

 

More information on Data Collection

 

Contact for more information

Andon Board Data Sheet

 

     
 

More on Gemba Solutions and manufacturing efficiency.

 

 

 

.    Product Overview
.    OEE IMPACT Connect
.        Annunciation
.        Process Viewer
.        Data Collection
.    ANDON Scoreboard
.    OEE IMPACT ME
.        OEE and Excel
.        Using ME
.    Reports
.    Manufacturing Efficiency
.    Manufacturing Capacity
.    SCADA and ERP

 

What are the benefits?

Flexible LCD Display...


You can program the display to show what ever data you like


You can change how the display looks whenever you like


Off-the-shelf delivery means no long waits for equipment to arrive



It’s not just a snapshot...


All the data is available for review and analysis on a historical basis on your PC desktop


Rapidly identify any problem areas in your process and take corrective action


Provide management reporting quickly and easily



And when there’s a problem...


Display messages and alerts on the Scoreboard
Automatically escalate problems to senior staff via email, text, pager etc

Automatically trigger alerts based on any aspect of your production process

 

Go wireless...


Put button boxes anywhere without worrying about all the wires


Move button boxes around as much as you like


Supervisors can move around the shop floor and take a button box with them


No need to wait ages for an electrician to come and install things


Minimal cabling means minimal cost to install
 

 

   

 

Data Sheet

 

 

"More resources for Manufacturing Efficiency"

 

"How does OEE fit into a Manufacturing Execution System Framework"

 

"OEE IMPACT includes over 200 reports, providing the tools for a process of Manufacturing Improvement"

 

Flexible Andon board driven by TAKT times

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
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